Story highlights
- The USS Gerald R. Ford is over budget and has been delayed already
- Navy has said it will be delivered in November, but now that may stretch until 2017
(CNN)The $13-billion USS Gerald R. Ford is already two years behind schedule, and the U.S. Navy's newest aircraft carrier is facing more delays after the Pentagon's top weapons tester concluded the ship is still not ready for combat despite expectations it would be delivered to the fleet this September.
According to a June 28 memo obtained by CNN, Michael Gilmore, the Defense Department's director of operational test and evaluation, said the most expensive warship in history continues to struggle launching and recovering aircraft, moving onboard munitions, conducting air traffic control and with ship self-defense.
"These four systems affect major areas of flight operations," Gilmore wrote in his report to Pentagon and Navy weapons buyers Frank Kendall and Sean Stackley. "Unless these issues are resolved ... they will significantly limit CVN-78's ability to conduct combat operations."
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Sailors spell out #USA with the American flag on the flight deck of the Nimitz-class aircraft carrier USS Theodore Roosevelt in the Persian Gulf in late June 2015. When the Roosevelt leaves the Gulf sometime in October, the U.S. Navy will be without a carrier in the important region for two months.
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A MV-22B Osprey, from Marine Operational Test and Evaluation Squadron 1, lifts off from the flight deck of the aircraft carrier USS Carl Vinson (CVN 70) on June 12, 2016. Click through the gallery to see other US aircraft carriers.
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Tug boats maneuver the aircraft carrier Pre-Commissioning Unit Gerald R. Ford (CVN 78) into the James River during the ship's turn ship evolution on June 11, 2016. This is a major milestone that brings the country's newest aircraft carrier another step closer to delivery and commissioning later this year.
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The Nimitz-class aircraft carrier USS Ronald Reagan (CVN 76) arrives at the U.S. Navy base in Yokosuka, a suburb of Tokyo, Japan, on October 1, 2015. The Reagan is the fifth U.S. carrier forward deployed to Japan following USS George Washington (CVN 73), USS Kitty Hawk (CV 63), USS Independence (CV 62) and USS Midway (CV 41), according to the Navy.
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The aircraft carrier USS Dwight D. Eisenhower (CVN 69) (Ike) transits through the Strait of Gibraltar into the Mediterranean Sea on June 13, 2016. Ike, the flagship of the Eisenhower Carrier Strike Group, is conducting naval operations in the U.S. 6th Fleet area of operations. It could be used to support operations against ISIS in the Mideast.
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A rainbow forms over the bow of the Nimitz-class aircraft carrier USS John C. Stennis as the ship steams in the Pacific Ocean on February 3, 2015.
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U.S. aircraft carrier classes – U.S. Secretary of Defense Ash Carter (left) and Philippine Secretary of National Defense Voltaire Gazmin shake hands on a Marine Corps V-22 Osprey as they depart the the aircraft carrier USS John C. Stennis (CVN 74) after touring the aircraft carrier as it sailed in the South China Sea on April 15, 2016.
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A photo illustration of the U.S. Navy's Gerald R. Ford-class aircraft carrier USS John F. Kennedy (CVN-79). The ship's keel laying ceremony was celebrated Saturday, August 22, 2015, in Newport News, Virginia. The ship is expected to replace the USS Nimitz (CVN-68), scheduled for inactivation in 2025, in the Navy fleet. The newest Kennedy will be the second carrier of that name. The first John F. Kennedy (CVA-67) was the last conventionally powered carrier. It was decommissioned in 2007.
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The aircraft carrier USS Harry S. Truman (CVN 75) passes under the Friendship Bridge while transiting the Suez Canal on Dec. 14, 2015. The ship is conducting operations in the Persian Gulf, where Iran claims to have taken footage of the carrier using a drone. Click through the gallery for more images of U.S. Navy aircraft carriers.
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Aviation Structural Mechanic Airman V. Sek, assigned to the "Jolly Rogers" of Strike Fighter Squadron (VFA) 103, applies a Christmas decal to an F/A-18F Super Hornet in the hangar bay of the Nimitz-class aircraft carrier USS Harry S. Truman in December 2015.
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The Nimitz-class aircraft carrier USS George Washington (CVN 73) is seen from inside its sister ship, the USS Ronald Reagan (CVN 76), on August 7 off the coast of California as the two ships prepare for a "hull swap." Over 10 days in San Diego, much of the crew of each ship will transfer to the other. When completed, the Reagan will head to forward deployment in Japan, where the Washington had been. The Washington will head to Newport News, Virginia, for an overhaul.
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Three Nimitz-class aircraft carriers USS Carl Vinson (CVN 70), top, USS Ronald Reagan (CVN 76), center, and USS John C. Stennis (CVN 74) are pierside at Naval Air Station North Island near San Diego on June 12, 2015. The Vinson has just recently returned from a 10-month deployment. The Reagan is preparing for a move to Japan later this year and the Stennis was making a port call after steaming from its homeport of Bremerton, Washington.
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Sailors test the countermeasure washdown system on the flight deck of the Nimitz-class aircraft carrier USS Dwight D. Eisenhower (CVN 69) during sea trials prior to returning to its homeport at Naval Station Norfolk in late August 2015.
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The aircraft carrier USS Theodore Roosevelt departs Naval Station Norfolk, Virginia, on Wednesday, March 11, for a scheduled deployment. The Nimitz-class carrier's departure was delayed for two days after marine growth clogged sea water intakes. Divers went into the 36-degree water to clean out the intakes and allow the ship to get under way. The cold water created a fog that made it seem the ship was in a cloud.
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The USS Abraham Lincoln, a Nimitz-class aircraft carrier, is seen near the coast of Indonesia in 2005. The carrier recently received a new anchor from the decommissioned USS Enterprise.
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Lightning strikes over the flight deck of the USS John C. Stennis, another Nimitz-class aircraft carrier, as the ship moves through the Persian Gulf in 2007. All of the Navy's 10 active aircraft carriers are from the Nimitz class, which started in 1975 with the commission of the USS Nimitz.
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The USS Ranger (CV-61) arrives at Pearl Harbor, Hawaii, in 1993. The Forrestal-class carrier, which featured in the movie "Top Gun," is to be scrapped this year.
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In this photo released by the U.S. Navy, a tugboat works alongside the decommissioned aircraft carrier USS Saratoga on Thursday, August 21, in Newport, Rhode Island. The Navy has paid a Texas recycling company a penny to dispose of the Saratoga, part of the Forrestal-class of "supercarrier" vessels built for the Atomic Age. The carrier was decommissioned 20 years ago.
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Aircrew members are lifted from the flight deck of the USS John F. Kennedy during an exercise in 2002. The ship, which was decommissioned in 2007, was the only member of its class.
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An F/A-18 Hornet launches from the USS Enterprise in 2007. The Enterprise, the world's first nuclear-powered aircraft carrier, was decommissioned in 2012. Like the John F. Kennedy, it was the only ship built in its class.
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The Kitty Hawk class was named for the USS Kitty Hawk, seen here departing Yokosuka, Japan, in 2008. At that time, the Kitty Hawk was the oldest carrier in the U.S. Navy and the only conventional-power aircraft carrier still in commission. It was decommissioned in 2009.
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The USS Independence, a member of the Forrestal class that preceded the Kitty Hawk class, heads up the East River in New York in 1959.
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Helicopters sit on the flight deck of the USS Saipan during the mid-1950s. The ship was one of two members of the Saipan class.
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The USS Midway, namesake of the Midway class of aircraft carriers, floats off the coast of North Vietnam in 1972. It was named after the Battle of Midway, when U.S. forces held back a Japanese attempt to take the Pacific atoll in 1942.
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The USS Princeton, part of the Independence class, moves off the coast of Seattle in 1944.
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The Essex-class USS Franklin burns after being hit by a Japanese dive bomber in 1945. The ship was named after Benjamin Franklin and nicknamed "Big Ben."
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The USS Wasp burns in the Coral Sea after being struck by three torpedoes from a Japanese submarine in 1942. The ship, the only one of its class, would ultimately sink because of the damage.
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B-25 bombers sit on the deck of the USS Hornet in the Pacific Ocean in 1942. The Hornet, one of three carriers in the Yorktown class, was the ship that launched the bombers flown by Air Force Lt. Col. James Doolittle and his pilots during an air raid in Tokyo four months after the attack on Pearl Harbor. It also was involved in the Battle of Midway.
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Navy personnel work on board the USS Ranger circa 1942. The Ranger was the first ship to be designed and built specifically as an aircraft carrier. It was the only ship in its class.
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There have actually been two aircraft carriers named after the Revolutionary War's Battle of Saratoga. The first USS Saratoga, seen here moving toward San Francisco's Golden Gate Bridge in 1945, was one of two members of the Lexington class of aircraft carriers.
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The USS Langley, the Navy's first aircraft carrier and sole member of its class, steams off the coast of Baltimore in 1924.
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Fixing these problems would likely require redesigning the carrier's aircraft launch and recovery systems, according to Gilmore, a process that could result in another delay for a ship that was expected to join the fleet in September 2014.
The Navy has operated 10 carriers since the retirement of the USS Enterprise in 2012.
Commanders said delays to the USS Gerald R. Ford have resulted in extended deployments for the operational carriers in order for the Navy to meet its commitments around the world, placing additional stress on sailors and crew members.
The report comes just days after the Navy announced the Ford will not be delivered before November 2016 due to unspecified testing issues, walking back testimony from April in which Stackley told Congress the Ford would be ready by September. It was first reported on by Bloomberg.
Now that delivery date could be pushed to 2017, according to the Navy.
"Electromagnetic Aircraft Launch System testing was successfully completed in May 2016 and testing of the Dual Band Radar, Advanced Weapons Elevator are projected to complete in time to support upcoming sea trials and first aircraft operations scheduled for early next year," a Navy official told CNN.
Sen. John McCain, chairman of the Senate Armed Services Committee, slammed the latest delay as "unacceptable" and "entirely avoidable" in a statement earlier this month.
"The Ford-class program is a case study in why our acquisition system must be reformed -- unrealistic business cases, poor cost estimates, new systems rushed to production, concurrent design and construction, and problems testing systems to demonstrate promised capability," McCain said.
The USS Gerald Ford is the first of three Ford-class carriers ordered by the Navy with combined cost expected close to $42 billion.
"After more than $2.3 billion in cost overruns have increased its cost to nearly $13 billion, the taxpayers deserve to know when CVN-78 will actually be delivered, how much developmental risk remains in the program, if cost overruns will continue, and who is being held accountable," he added.
But officials from both the Navy and Department of Defense said the issues keeping the 1,100- foot supercarrier from active duty are the result of decisions made when the Pentagon committed to building the advanced ship in 2008.
"The decision to proceed with these three systems was made many years ago, prior to their maturation, when transformational approaches to acquisition were a DOD policy," said Mark Wright, a Defense Department spokesman. "This report from Dr. Gilmore clarifies concerns he had previously raised on this program."
As the first new carrier design in 40 years, the USS Gerald R. Ford incorporates new technology and operational systems that will allow it to have a higher aircraft launch and recovery rate, reduced manning, and improved survivability against projected threats.
See aircraft carrier tested at top speed 00:45
But choosing to integrate and test developmental systems "compounded the inherent challenges of a first-in-class design," and significantly contributed the program's delays, according to a statement from the Navy.
A comprehensive test program was developed to address the integration of these technologies through which "steady progress is being made to retire technical issues," the Navy said.
To date, construction on the Ford is 98 percent complete with 88 percent of the test program finished.
Despite delays to the USS Gerald R. Ford's delivery, the Navy says that the Ford-class carriers will yield a $4 billion reduction per ship cost as compared to its predecessor, the Nimitz Class.
The next carrier in the Ford class, the USS John F. Kennedy (CVN 79), is scheduled to launch in 2020. That ship was 18% percent complete as of March.
The third Ford-class carrier, the USS Enterprise (CVN 80), is set to begin construction in 2018.
Including the new carriers, the Navy hopes to spend $81.3 billion to build 38 new warships, including the first replacement for the aging Ohio-class ballistic missile submarines, nine Virginia-class attack submarines, 10 Arleigh Burke-class destroyers and smaller numbers of other surface ships.
The goal of the building plan is to have a Navy battle force of 308 ships by 2021, according to Stackley's testimony in April.