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Egyptian glassblowers turn broken fragments into art

oven August 24, 1996
Web posted at: 11:15 p.m. EDT

From Correspondent James Martone

CAIRO, Egypt (CNN) -- A new day at the EL Daour glass factory dawns early and brings another day of recycling.

The Daour family makes a living from the glass fragments they collect.

"At least it keeps the streets clean," jokes Adel Daour. "We take what you throw away and create art from it."

First, the glass chips are melted in a mud-brick furnace. Then, cousin Yihya Daour sits down to work, scooping the liquid onto the end of a long, hollow steel rod and rolling it out into an initial form. The glass is then swung back and forth to stretch it out.

It is a strenuous, excruciatingly hot process. But Yihya said he is used to it, like his forefathers who started the glass blowing business 100 years ago.

blowing glass

"It is hot, and always has been, but I love my work and deal with the heat," he said.

Once the glass has been stretched, it is ready for blowing. The cousins said they have no specialties. Yihya prefers larger creations, but is equally skilled at finer objects such as decorated vases.

"Plastic can fill the market, but it doesn't hurt us because we are the only place you can find hand-made objects," he said.

The freshly created bottles and vases are put into special draft-proof ovens, where they cool overnight. Then they're washed, packed and sent off to Cairo's bustling tourist markets.

Adel says most popular among the tourists these days are what he and Yihya find easiest to make -- glass balls for Christmas trees.

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