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The beef process, from farm to fork

Prize bull
No. 15 is the prized bull on the Settje Ranch in Leigh, Nebraska   
November 27, 1997
Web posted at: 10:43 p.m. EST (0343 GMT)

From Correspondent Jeff Flock

LEIGH, Nebraska (CNN) -- Beef production is the biggest part of the U.S. food industry, which in turn is the largest segment of the American economy. Beef processors have also taken a lot of heat recently when it comes to food safety.

So just how does beef go from the farm to the fork?

The story starts with artificial insemination. At farms and ranches, such as the Settje Ranch in Leigh, Nebraska, insemination makes it possible for one prize bull to breed with the best of the heifers.

CNN's Jeff Flock reports
icon 3 min., 2 sec. VXtreme streaming video

"It's definitely turned into a science," says rancher Dean Settje.

Once pregnant, the heifers start calving in January. About half of the calves will be used as breeding stock. The other half will be sent to slaughter -- but not before they're fattened up.

Feed
Cows eat shell corn (left) and gluten at the Knobbe Feed Yards in West Point, Nebraska   

First, they eat grass or corn stalks on the ranch to gain their first few hundred pounds. Then, they graze on pasture land until they get in the range of 700 to 800 pounds.

At that point, they will be shipped to a feed yard, where they will be fed a diet of shell corn and gluten. They'll stay four months and gain another 400 pounds.

The food conversion factor for cattle is about 7 to 1; that is, for every seven pounds of feed they eat, they'll gain a pound.

After they are fattened up, the cows take a walk to what is euphemistically called processing -- which includes stunning the animal, killing it, taking the hide off, eviscerating it and splitting it in half.

Holding pen
Cows walk through holding pens to the processing area   

Most slaughterhouses won't let cameras in to witness what goes on during processing. But the Excel Plant in Schulyer, Nebraska, opened its doors to CNN, to provide a sense of what takes place.

Each morning, workers clean and disinfect what's called the "kill floor." Federal inspectors check it every day, taking samples to test for bacteria.

After the killing process, the sides of beef are pasteurized with steam, then put in a cooler for 48 hours. USDA graders rate the meat -- either prime, choice or select -- and stamp it with the familiar purple-blue dye.

Then the cutting starts. After using an air gun to loosen fat and make trimming easier, the beef is cut up into the chuck, rib, loin, round and other big parts. Then, it is vacuum packed and boxed for shipping, perhaps to your local grocery store.

There, the packages are opened up and cut into the smaller steaks, roasts and the rest, which are sealed in those plastic packages familiar in the meat department of your local grocer.

From breeding to eating takes about a year and a half.

 
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