The beef process, from farm to fork
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No. 15 is the prized bull on the Settje Ranch in Leigh, Nebraska
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November 27, 1997
Web posted at: 10:43 p.m. EST (0343 GMT)
From Correspondent Jeff Flock
LEIGH, Nebraska (CNN) -- Beef production is the biggest part
of the U.S. food industry, which in turn is the largest
segment of the American economy. Beef processors have also
taken a lot of heat recently when it comes to food safety.
So just how does beef go from the farm to the fork?
The story starts with artificial insemination. At farms and
ranches, such as the Settje Ranch in Leigh, Nebraska,
insemination makes it possible for one prize bull to breed
with the best of the heifers.
"It's definitely turned into a science," says rancher Dean
Settje.
Once pregnant, the heifers start calving in January. About
half of the calves will be used as breeding stock. The other
half will be sent to slaughter -- but not before they're
fattened up.
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Cows eat shell corn (left) and gluten at the Knobbe Feed Yards in West Point, Nebraska
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First, they eat grass or corn stalks on the ranch to gain
their first few hundred pounds. Then, they graze on pasture
land until they get in the range of 700 to 800 pounds.
At that point, they will be shipped to a feed yard, where
they will be fed a diet of shell corn and gluten. They'll
stay four months and gain another 400 pounds.
The food conversion factor for cattle is about 7 to 1; that
is, for every seven pounds of feed they eat, they'll gain a
pound.
After they are fattened up, the cows take a walk to what is
euphemistically called processing -- which includes stunning
the animal, killing it, taking the hide off, eviscerating it
and splitting it in half.
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Cows walk through holding pens to the processing area
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Most slaughterhouses won't let cameras in to witness what
goes on during processing. But the Excel Plant in Schulyer,
Nebraska, opened its doors to CNN, to provide a sense of what
takes place.
Each morning, workers clean and disinfect what's called the
"kill floor." Federal inspectors check it every day, taking
samples to test for bacteria.
After the killing process, the sides of beef are pasteurized
with steam, then put in a cooler for 48 hours. USDA graders
rate the meat -- either prime, choice or select -- and stamp
it with the familiar purple-blue dye.
Then the cutting starts. After using an air gun to loosen fat
and make trimming easier, the beef is cut up into the chuck,
rib, loin, round and other big parts. Then, it is vacuum
packed and boxed for shipping, perhaps to your local grocery
store.
There, the packages are opened up and cut into the smaller
steaks, roasts and the rest, which are sealed in those
plastic packages familiar in the meat department of your
local grocer.
From breeding to eating takes about a year and a half.